Add/reorg enclosure OpenSCAD files

This commit is contained in:
jaseg 2018-07-17 15:56:47 +02:00
parent fe0edb53e0
commit d07138f86f
13 changed files with 672 additions and 0 deletions

5
.gitignore vendored
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hardware/History
hardware/Project Logs for olsndot
hardware/__Previews
__pycache__
.ipynb_checkpoints
*.stl
# Windows image file caches
Thumbs.db
ehthumbs.db

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/* A small, arbitrary unit to guard against rounding errors */
eps = 0.1;
alot = 1000;
/* Base PCB size */
pcb_width = 50;
pcb_height = 70;
/* Extra space around PCB */
pcb_extra = 1;
/* Offset of screw hole centers from left/right/top/bottom side of board */
screw_offx_l = 5;
screw_offx_r = 5;
screw_offx_t = 5;
screw_offx_b = 5;
/* Thickness of bottom, walls, lid (middle sections) */
bottom_thickness = 1.5;
wall_thickness = 1.5;
lid_thickness = 1.5;
/* Outside corner radius */
corner_radius_wall = 3;
corner_radius_lid = 2;
screw_base_dia = 8;
screw_base_h = 5;
screw_nut_dia = 5.4;
screw_nut_h = 6;
screw_hole_dia = 4.0;
screw_hole_h = 6;
board_thickness = 1.6;
height_above_board = 18;
height_lid_inner = 1;
lid_lip_depth = 1;
lid_lip_width = 1;
lid_lip_extra = 1;
clamp_tube_dia = screw_base_dia;
clamp_tube_h = 0; //height_above_board+height_lid_inner;
clamp_tube_base_extra = 2;
screw_head_hole_dia = 6.5;
screw_head_hole_depth = 3;
module rounded_rect(w, h, r) {
hull(){
translate([w/2-r, h/2-r]) circle(r);
translate([-(w/2-r), h/2-r]) circle(r);
translate([w/2-r, -(h/2-r)]) circle(r);
translate([-(w/2-r), -(h/2-r)]) circle(r);
}
}
module shell(thickness, inner_height, inner_extra, radius_horiz) {
d = thickness + inner_height;
rh=radius_horiz;
difference(){
r = corner_radius_wall;
w = pcb_width+pcb_extra+2*wall_thickness;
h = pcb_height+pcb_extra+2*wall_thickness;
hull() {
translate([0, 0, rh]) linear_extrude(height=d-rh) rounded_rect(w, h, r);
linear_extrude(height=eps) rounded_rect(w-2*rh, h-2*rh, r);
}
iw = pcb_width+inner_extra;
ih = pcb_height+inner_extra;
translate([-iw/2, -ih/2, bottom_thickness]) cube([iw, ih, h]);
}
}
module single_screw_base() {
translate([0, 0, bottom_thickness-eps]) linear_extrude(height=screw_base_h+eps) {
circle(d=screw_base_dia);
translate([-screw_base_dia/2, 0]) square([alot, alot]);
translate([0, -screw_base_dia/2]) square([alot, alot]);
}
}
w = pcb_width;
h = pcb_height;
e = pcb_extra;
l = screw_offx_l;
r = screw_offx_r;
t = screw_offx_t;
b = screw_offx_b;
s1_pos = [w/2-l, h/2-b];
s2_pos = [-w/2+r, -h/2+t];
s3_pos = [w/2-l, -h/2+t];
s4_pos = [-w/2+r, h/2-b];
module screw_bases() {
intersection() {
union() {
translate(s1_pos) single_screw_base();
translate(s2_pos) mirror([1,1,0]) single_screw_base();
translate(s3_pos) mirror([0,1,0]) single_screw_base();
translate(s4_pos) mirror([1,0,0]) single_screw_base();
}
cube([w+e+eps, h+e+eps, alot], center=true);
}
}
module single_screw_hole() {
translate([0, 0, bottom_thickness+screw_base_h+eps])
mirror([0,0,1])
union() {
cylinder(h=screw_nut_h+eps, d=screw_nut_dia);
cylinder(h=screw_hole_h+eps, d=screw_hole_dia);
}
}
module screw_holes() {
translate(s1_pos) single_screw_hole();
translate(s2_pos) mirror([1,1,0]) single_screw_hole();
translate(s3_pos) mirror([0,1,0]) single_screw_hole();
translate(s4_pos) mirror([1,0,0]) single_screw_hole();
}
conn_1_y = 12.0;
conn_1_l = 20.0;
conn_1_h = 7;
conn_2_y = conn_1_y+conn_1_l+6.0;
conn_2_l = conn_1_l;
conn_2_h = conn_1_h;
conn_pwr_y = 12.5;
conn_pwr_l = 10.0;
conn_pwr_h = 10;
conn_extra = 1;
module conn_holes() {
e = conn_extra;
translate([0, -e/2, -e/2])
translate([0, 0, bottom_thickness+screw_base_h+board_thickness])
translate([-pcb_width/2, -pcb_height/2]) {
translate([-alot, conn_1_y]) cube([alot, conn_1_l+e, conn_1_h+e]);
translate([-alot, conn_2_y]) cube([alot, conn_2_l+e, conn_2_h+e]);
translate([0, conn_pwr_y]) cube([alot, conn_pwr_l+e, conn_pwr_h+e]);
}
}
module base() {
difference() {
union() {
screw_bases();
shell(bottom_thickness,
screw_base_h + board_thickness + height_above_board,
pcb_extra,
radius_horiz=0);
}
screw_holes();
conn_holes();
}
}
module single_clamp_stud_part(liph, clamp_tube_h, extra) {
translate([0, 0, lid_thickness-eps]) union() {
cylinder(h=clamp_tube_h, d=clamp_tube_dia+extra);
linear_extrude(height=liph+eps) {
translate([-clamp_tube_dia/2-extra/2, 0]) square([alot, alot]);
translate([0, -clamp_tube_dia/2-extra/2]) square([alot, alot]);
}
}
}
module single_clamp_stud(liph) {
e = clamp_tube_base_extra;
single_clamp_stud_part(liph, liph+eps, e);
single_clamp_stud_part(liph, clamp_tube_h, 0);
}
module lid_screw_hole() {
cylinder(h=alot, d=screw_hole_dia);
cylinder(h=screw_head_hole_depth+eps, d=screw_head_hole_dia);
}
module lid() {
e = lid_lip_extra;
iw = pcb_width+pcb_extra-e+eps;
ih = pcb_height+pcb_extra-e+eps;
liph = lid_lip_depth+height_lid_inner;
difference() {
union() {
shell(lid_thickness,
height_lid_inner,
inner_extra=-eps,
radius_horiz=corner_radius_lid);
difference() {
translate([-iw/2, -ih/2, lid_thickness-eps]) cube([iw, ih, liph+eps]);
minkowski() {
translate([-iw/2+e/2+liph, -ih/2+e/2+liph, lid_thickness-eps]) cube([iw-e-liph*2, ih-e-liph*2, eps]);
cylinder(d1=0, d2=2*liph+2*eps, h=2*liph+2*eps);
};
}
intersection() {
translate([-iw/2, -ih/2, lid_thickness-eps]) cube([iw, ih, alot]);
union() {
translate(s1_pos) single_clamp_stud(liph);
translate(s2_pos) mirror([1,1,0]) single_clamp_stud(liph);
translate(s3_pos) mirror([0,1,0]) single_clamp_stud(liph);
translate(s4_pos) mirror([1,0,0]) single_clamp_stud(liph);
}
}
}
translate([0, 0, -eps]) {
translate(s1_pos) lid_screw_hole();
translate(s2_pos) lid_screw_hole();
translate(s3_pos) lid_screw_hole();
translate(s4_pos) lid_screw_hole();
}
}
}
module enclosure() {
intersection() {
//translate([-pcb_width, -40, 0]) cube (35, 20, 20);
//translate([-pcb_width-15, 0, 0]) base();
};
intersection() {
//translate([-alot/2, -10, -alot/2]) cube ([alot, 20, alot]);
union () {
render() lid();
render() translate([0,0,eps]) mirror([0,0,1]) intersection() {
translate([-alot/2, -alot/2, 0]) cube([alot, alot, alot]);
translate([0,0,-0.2]) scale([0.3, 0.3, 0.04]) surface("depthmap_03.png", center=true);
};
};
};
}
enclosure($fn=25);

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/* A small, arbitrary unit to guard against rounding errors */
eps = 0.1;
alot = 1000;
/* Base PCB size */
pcb_width = 50;
pcb_height = 70;
/* Extra space around PCB */
pcb_extra = 1;
/* Offset of screw hole centers from left/right/top/bottom side of board */
screw_offx_l = 5;
screw_offx_r = 5;
screw_offx_t = 5;
screw_offx_b = 5;
/* Thickness of bottom, walls, lid (middle sections) */
bottom_thickness = 2;
wall_thickness = 2;
lid_thickness = 2;
/* Outside corner radius */
corner_radius_wall = 3;
corner_radius_lid = 2;
screw_base_dia = 8;
screw_base_h = 5;
screw_nut_dia = 5.4;
screw_nut_h = 6;
screw_hole_dia = 3.2;
screw_hole_h = 6;
board_thickness = 1.6;
height_above_board = 18;
height_lid_inner = 2;
lid_lip_depth = 2;
lid_lip_width = 2;
lid_lip_extra = 1;
clamp_tube_dia = screw_base_dia;
clamp_tube_h = 0; //height_above_board+height_lid_inner;
clamp_tube_base_extra = 2;
screw_head_hole_dia = 6.5;
screw_head_hole_depth = 3;
module rounded_rect(w, h, r) {
hull(){
translate([w/2-r, h/2-r]) circle(r);
translate([-(w/2-r), h/2-r]) circle(r);
translate([w/2-r, -(h/2-r)]) circle(r);
translate([-(w/2-r), -(h/2-r)]) circle(r);
}
}
module shell(thickness, inner_height, inner_extra, radius_horiz) {
d = thickness + inner_height;
rh=radius_horiz;
difference(){
r = corner_radius_wall;
w = pcb_width+pcb_extra+2*wall_thickness;
h = pcb_height+pcb_extra+2*wall_thickness;
hull() {
translate([0, 0, rh]) linear_extrude(height=d-rh) rounded_rect(w, h, r);
linear_extrude(height=eps) rounded_rect(w-2*rh, h-2*rh, r);
}
iw = pcb_width+inner_extra;
ih = pcb_height+inner_extra;
translate([-iw/2, -ih/2, bottom_thickness]) cube([iw, ih, h]);
}
}
module single_screw_base() {
translate([0, 0, bottom_thickness-eps]) linear_extrude(height=screw_base_h+eps) {
circle(d=screw_base_dia);
translate([-screw_base_dia/2, 0]) square([alot, alot]);
translate([0, -screw_base_dia/2]) square([alot, alot]);
}
}
w = pcb_width;
h = pcb_height;
e = pcb_extra;
l = screw_offx_l;
r = screw_offx_r;
t = screw_offx_t;
b = screw_offx_b;
s1_pos = [w/2-l, h/2-b];
s2_pos = [-w/2+r, -h/2+t];
s3_pos = [w/2-l, -h/2+t];
s4_pos = [-w/2+r, h/2-b];
module screw_bases() {
intersection() {
union() {
translate(s1_pos) single_screw_base();
translate(s2_pos) mirror([1,1,0]) single_screw_base();
translate(s3_pos) mirror([0,1,0]) single_screw_base();
translate(s4_pos) mirror([1,0,0]) single_screw_base();
}
cube([w+e+eps, h+e+eps, alot], center=true);
}
}
module single_screw_hole() {
translate([0, 0, bottom_thickness+screw_base_h+eps])
mirror([0,0,1])
union() {
cylinder(h=screw_nut_h+eps, d=screw_nut_dia);
cylinder(h=screw_hole_h+eps, d=screw_hole_dia);
}
}
module screw_holes() {
translate(s1_pos) single_screw_hole();
translate(s2_pos) mirror([1,1,0]) single_screw_hole();
translate(s3_pos) mirror([0,1,0]) single_screw_hole();
translate(s4_pos) mirror([1,0,0]) single_screw_hole();
}
conn_1_y = 12.0;
conn_1_l = 20.0;
conn_1_h = 7;
conn_2_y = conn_1_y+conn_1_l+6.0;
conn_2_l = conn_1_l;
conn_2_h = conn_1_h;
conn_pwr_y = 12.5;
conn_pwr_l = 10.0;
conn_pwr_h = 10;
conn_extra = 1;
module conn_holes() {
e = conn_extra;
translate([0, -e/2, -e/2])
translate([0, 0, bottom_thickness+screw_base_h+board_thickness])
translate([-pcb_width/2, -pcb_height/2]) {
translate([-alot, conn_1_y]) cube([alot, conn_1_l+e, conn_1_h+e]);
translate([-alot, conn_2_y]) cube([alot, conn_2_l+e, conn_2_h+e]);
translate([0, conn_pwr_y]) cube([alot, conn_pwr_l+e, conn_pwr_h+e]);
}
}
module base() {
difference() {
union() {
screw_bases();
shell(bottom_thickness,
screw_base_h + board_thickness + height_above_board,
pcb_extra,
radius_horiz=0);
}
screw_holes();
conn_holes();
}
}
module single_clamp_stud_part(liph, clamp_tube_h, extra) {
translate([0, 0, lid_thickness-eps]) union() {
cylinder(h=clamp_tube_h, d=clamp_tube_dia+extra);
linear_extrude(height=liph+eps) {
translate([-clamp_tube_dia/2-extra/2, 0]) square([alot, alot]);
translate([0, -clamp_tube_dia/2-extra/2]) square([alot, alot]);
}
}
}
module single_clamp_stud(liph) {
e = clamp_tube_base_extra;
single_clamp_stud_part(liph, liph+eps, e);
single_clamp_stud_part(liph, clamp_tube_h, 0);
}
module lid_screw_hole() {
cylinder(h=alot, d=screw_hole_dia);
cylinder(h=screw_head_hole_depth+eps, d=screw_head_hole_dia);
}
module lid() {
e = lid_lip_extra;
iw = pcb_width+pcb_extra-e+eps;
ih = pcb_height+pcb_extra-e+eps;
liph = lid_lip_depth+height_lid_inner;
difference() {
union() {
shell(lid_thickness,
height_lid_inner,
inner_extra=-eps,
radius_horiz=corner_radius_lid);
difference() {
translate([-iw/2, -ih/2, lid_thickness-eps]) cube([iw, ih, liph+eps]);
// FIXME translate([-iw/2+e/2, -ih/2+e/2, lid_thickness-eps]) cube([iw-e, ih-e, liph+2*eps]);
}
intersection() {
translate([-iw/2, -ih/2, lid_thickness-eps]) cube([iw, ih, alot]);
union() {
translate(s1_pos) single_clamp_stud(liph);
translate(s2_pos) mirror([1,1,0]) single_clamp_stud(liph);
translate(s3_pos) mirror([0,1,0]) single_clamp_stud(liph);
translate(s4_pos) mirror([1,0,0]) single_clamp_stud(liph);
}
}
}
translate([0, 0, -eps]) {
translate(s1_pos) lid_screw_hole();
translate(s2_pos) lid_screw_hole();
translate(s3_pos) lid_screw_hole();
translate(s4_pos) lid_screw_hole();
}
}
}
module enclosure() {
intersection() {
//translate([-pcb_width, -40, 0]) cube (35, 20, 20);
translate([-pcb_width-15, 0, 0]) base();
};
/*
intersection() {
//translate([-alot/2, -10, -alot/2]) cube ([alot, 20, alot]);
union () {
render() lid();
render() translate([0,0,eps]) mirror([0,0,1]) intersection() {
translate([-alot/2, -alot/2, 0]) cube([alot, alot, alot]);
translate([0,0,-0.2]) scale([0.3, 0.3, 0.04]) surface("depthmap_03.png", center=true);
};
};
};
*/
}
enclosure($fn=25);

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inner_dia = 3.0;
outer_dia = inner_dia + 2*1.5;
height = 18.0;
eps = 0.1;
module standoff() {
difference() {
cylinder(h=height, d=outer_dia);
translate([0, 0, -eps]) cylinder(h=height+2*eps, d=inner_dia);
}
}
module standoff_group() {
standoff();
}
standoff_group($fn=25);

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enclosure/lyza/test.blend Normal file

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eps=0.01;
nut_dia = 5.3;
nut_depth=5.5;
module nut_base(w=10, o) {
difference() {
cylinder(d=w, h=nut_depth+o);
translate([0, 0, o-eps]) cylinder(d=nut_dia, h=nut_depth+2*eps);
}
}
module raspi_holder(w, h, x=4) {
difference() {
union() {
cube([50+w, 50+w, h]);
translate([w/2, w/2, 0]) union() {
nut_base(o=h);
translate([50, 0, 0]) {
nut_base(o=h);
translate([0, 50, 0]) nut_base(o=h);
}
translate([0, 50, 0]) nut_base(o=h);
}
}
translate([w, w, -eps]) cube([50-w, 50-w, h+2*eps]);
translate([w/2, w/2, -eps]) {
cylinder(d=x, h=h+2*eps);
translate([50, 0, 0]) {
cylinder(d=x, h=h+2*eps);
translate([0, 50, 0]) cylinder(d=x, h=h+2*eps);
}
translate([0, 50, 0]) cylinder(d=x, h=h+2*eps);
}
}
}
module rev_nut_base(w=10, h=5, a=45, x=4, th=7, tw=10) {
rotate([0, 0, a])
translate([-w/2, -w, 0]) difference() {
union() {
cube([w, w, h]);
translate([w/2, w, 0]) cylinder(d=tw, h=th);
}
translate([w/2, w, -eps]) {
cylinder(d=nut_dia, h=nut_depth+2*eps);
cylinder(d=x, h=th+2*eps);
}
}
}
module raspi_adapter(w=10, h=5, s=30) {
translate([-(50+w)/2, -(50+w)/2, 0]) raspi_holder(w=w, h=h);
difference() {
union() {
translate([-s, -(50+w)/2-5, 0]) rev_nut_base(a=-30-180);
translate([ s, -(50+w)/2-5, 0]) rev_nut_base(a=-60-90);
translate([-s, (50+w)/2+5, 0]) rev_nut_base(a=-60+90);
translate([ s, (50+w)/2+5, 0]) rev_nut_base(a=-30);
}
cube([60, 60, 100], center=true);
}
}
raspi_adapter($fn=25);

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eps=0.01;
nut_dia = 5.3;
nut_depth=5.5;
module nut_base(w=10, o) {
difference() {
cylinder(d=w, h=nut_depth+o);
translate([0, 0, o-eps]) cylinder(d=nut_dia, h=nut_depth+2*eps);
}
}
module raspi_holder(w, h, x=4) {
difference() {
union() {
cube([58+w, 49+w, h]);
translate([w/2, w/2, 0]) union() {
nut_base(o=h);
translate([58, 0, 0]) {
nut_base(o=h);
translate([0, 49, 0]) nut_base(o=h);
}
translate([0, 49, 0]) nut_base(o=h);
}
}
translate([w, w, -eps]) cube([58-w, 49-w, h+2*eps]);
translate([w/2, w/2, -eps]) {
cylinder(d=x, h=h+2*eps);
translate([58, 0, 0]) {
cylinder(d=x, h=h+2*eps);
translate([0, 49, 0]) cylinder(d=x, h=h+2*eps);
}
translate([0, 49, 0]) cylinder(d=x, h=h+2*eps);
}
}
}
module rev_nut_base(w=10, h=5, a=45, x=4, th=7, tw=10) {
rotate([0, 0, a])
translate([-w/2, -w, 0]) difference() {
union() {
cube([w, w, h]);
translate([w/2, w, 0]) cylinder(d=tw, h=th);
}
translate([w/2, w, -eps]) {
cylinder(d=nut_dia, h=nut_depth+2*eps);
cylinder(d=x, h=th+2*eps);
}
}
}
module raspi_adapter(w=10, h=5, s=30) {
translate([-(58+w)/2, -(49+w)/2, 0]) raspi_holder(w=w, h=h);
difference() {
union() {
translate([-s, -(49+w)/2-5, 0]) rev_nut_base(a=-15-180);
translate([ s, -(49+w)/2-5, 0]) rev_nut_base(a=-75-90);
translate([-s, (49+w)/2+5, 0]) rev_nut_base(a=-75+90);
translate([ s, (49+w)/2+5, 0]) rev_nut_base(a=-15);
}
cube([64, 55, 100], center=true);
}
}
raspi_adapter($fn=25);

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eps=0.01;
nut_dia = 5.3;
nut_depth=5.5;
bx=71.12;
by=35.56;
w=8;
h=5;
s=30;
d=w;
bh=8;
sd=4;
module qc(a, b, d, h) {
translate([-a, -b, 0]) cylinder(d=d, h=h);
translate([-a, b, 0]) cylinder(d=d, h=h);
translate([ a, -b, 0]) cylinder(d=d, h=h);
translate([ a, b, 0]) cylinder(d=d, h=h);
}
module foo() {
difference() {
union() {
translate([0, by/2, h/2]) cube([2*s+w, w, h], center=true);
translate([0, -by/2, h/2]) cube([2*s+w, w, h], center=true);
translate([-bx/2, 0, h/2]) cube([w, by, h], center=true);
translate([bx/2, 0, h/2]) cube([w, by, h], center=true);
qc(a=bx/2, b=by/2, d=d, h=bh);
qc(a=s, b=by/2, d=d, h=bh);
}
translate([0, 0, -eps]) {
qc(a=bx/2, b=by/2, d=sd, h=bh+2*eps);
qc(a=s, b=by/2, d=sd, h=bh+2*eps);
translate([0, 0, bh-nut_depth+eps]) qc(a=bx/2, b=by/2, d=nut_dia, h=nut_depth+eps);
qc(a=s, b=by/2, d=nut_dia, h=nut_depth+eps);
}
}
}
foo($fn=25);