gerbonara/gerbonara/cad/protoboard.py

1216 lines
52 KiB
Python

import sys
import re
import math
import string
import itertools
from copy import copy, deepcopy
import warnings
import importlib.resources
from ..utils import MM, rotate_point, bbox_intersect
from .primitives import *
from ..graphic_objects import Region, Line
from ..apertures import RectangleAperture, CircleAperture, ApertureMacroInstance
from ..aperture_macros.parse import ApertureMacro, ParameterExpression, VariableExpression
from ..aperture_macros import primitive as amp
from .kicad import footprints as kfp
from . import data as package_data
class ProtoBoard(Board):
def __init__(self, w, h, content, margin=None, corner_radius=None, mounting_hole_dia=None, mounting_hole_offset=None, unit=MM):
corner_radius = corner_radius or unit(1.5, MM)
super().__init__(w, h, corner_radius, unit=unit)
self.margin = margin or unit(2, MM)
self.content = content
if mounting_hole_dia:
mounting_hole_offset = mounting_hole_offset or mounting_hole_dia*2
ko = mounting_hole_offset + mounting_hole_dia*(0.5 + 0.25)
stack = MechanicalHoleStack(mounting_hole_dia, unit=unit)
self.mounting_holes = [
Pad(mounting_hole_offset, mounting_hole_offset, pad_stack=stack, unit=unit),
Pad(w-mounting_hole_offset, mounting_hole_offset, pad_stack=stack, unit=unit),
Pad(mounting_hole_offset, h-mounting_hole_offset, pad_stack=stack, unit=unit),
Pad(w-mounting_hole_offset, h-mounting_hole_offset, pad_stack=stack, unit=unit)]
for hole in self.mounting_holes:
self.add(hole)
self.keepouts.append(((0, 0), (ko, ko)))
self.keepouts.append(((w-ko, 0), (w, ko)))
self.keepouts.append(((0, h-ko), (ko, h)))
self.keepouts.append(((w-ko, h-ko), (w, h)))
self.generate()
def generate(self, unit=MM):
bbox = ((self.margin, self.margin), (self.w-self.margin, self.h-self.margin))
bbox = unit.convert_bounds_from(self.unit, bbox)
hole_bboxes = [hole.bounding_box(unit) for hole in self.mounting_holes]
for obj in self.content.generate(bbox, (True, True, True, True), self.keepouts, self.margin, True, unit):
if isinstance(obj, Text):
# It's okay for the text to go into the mounting hole keepouts, we just don't want it to overlap with
# the actual mounting holes.
if not any(bbox_intersect(obj.bounding_box(unit), hole_bbox) for hole_bbox in hole_bboxes):
self.add(obj, keepout_errors='ignore')
else:
self.add(obj, keepout_errors='ignore')
class PropLayout:
def __init__(self, content, direction, proportions):
self.content = list(content)
if direction not in ('h', 'v'):
raise ValueError('direction must be one of "h", or "v".')
self.direction = direction
self.proportions = list(proportions)
if len(content) != len(proportions):
raise ValueError('proportions and content must have same length')
def increment_x(self):
if self.direction == 'h':
return 0
else:
return max(obj.increment_x() for obj in self.content)
def increment_y(self):
if self.direction == 'v':
return 0
else:
return max(obj.increment_y() for obj in self.content)
def generate(self, bbox, border_text, keepouts, text_margin, two_sided, unit=MM):
for i, (bbox, child) in enumerate(self.layout_2d(bbox, unit)):
first = bool(i == 0)
last = bool(i == len(self.content)-1)
yield from child.generate(bbox, (
border_text[0] and (last or self.direction == 'h'),
border_text[1] and (last or self.direction == 'v'),
border_text[2] and (first or self.direction == 'h'),
border_text[3] and (first or self.direction == 'v'),
), keepouts, text_margin, two_sided, unit)
def fit_size(self, w, h, unit=MM):
widths = []
heights = []
for ((x_min, y_min), (x_max, y_max)), child in self.layout_2d(((0, 0), (w, h)), unit):
if not isinstance(child, EmptyProtoArea):
widths.append(x_max - x_min)
heights.append(y_max - y_min)
if self.direction == 'h':
return sum(widths), max(heights, default=0)
else:
return max(widths, default=0), sum(heights)
def layout_2d(self, bbox, unit=MM):
(x, y), (w, h) = bbox
w, h = w-x, h-y
total_w, total_h = w, h
actual_l = 0
target_l = 0
total_l = total_w if self.direction == 'h' else total_h
sizes = []
for l, child in zip(self.layout(w if self.direction == 'h' else h, unit), self.content):
this_x, this_y = x, y
this_w, this_h = w, h
target_l += l
if self.direction == 'h':
this_w = target_l - actual_l
else:
this_h = target_l - actual_l
this_w, this_h = child.fit_size(this_w, this_h, unit)
if self.direction == 'h':
x += this_w
actual_l += this_w
this_h = h
else:
y += this_h
actual_l += this_h
this_w = w
sizes.append(((this_x, this_y), (this_w, this_h)))
# We don't want to pull in a whole bin packing implementation here, but we also don't want to be too dumb. Thus,
# we just take the leftover space and distribute it to the children in descending increment (grid / pitch size).
children_sorted = reversed(sorted(enumerate(self.content),
key=lambda e: e[1].increment_x() if self.direction == 'h' else e[1].increment_y()))
excess_l = total_l - actual_l
children_extra = [0] * len(self.content)
for child_i, child in children_sorted:
increment = child.increment_x() if self.direction=='h' else child.increment_y()
adjustment = increment * (excess_l//increment) if increment > 0 else excess_l
children_extra[child_i] += adjustment
excess_l -= adjustment
adjust_l = 0
for extra, ((this_x, this_y), (this_w, this_h)), child in zip(children_extra, sizes, self.content):
if self.direction == 'h':
this_x += adjust_l
this_w += extra
else:
this_y += adjust_l
this_h += extra
adjust_l += extra
yield ((this_x, this_y), (this_x+this_w, this_y+this_h)), child
def layout(self, length, unit=MM):
out = [ eval_value(value, MM(length, unit)) for value in self.proportions ]
total_length = sum(value for value in out if value is not None)
if length - total_length < -1e-6:
raise ValueError(f'Proportions sum to {total_length} mm, which is greater than the available space of {length} mm.')
leftover = length - total_length
sum_props = sum( (value or 1.0) for value in self.proportions if not isinstance(value, str) )
return [ unit(leftover * (value or 1.0) / sum_props if not isinstance(value, str) else calculated, MM)
for value, calculated in zip(self.proportions, out) ]
@property
def single_sided(self):
return all(elem.single_sided for elem in self.content)
def __str__(self):
children = ', '.join( f'{elem}:{width}' for elem, width in zip(self.content, self.proportions))
return f'PropLayout[{self.direction.upper()}]({children})'
class TwoSideLayout:
def __init__(self, top, bottom):
self.top, self.bottom = top, bottom
if not top.single_sided or not bottom.single_sided:
warnings.warn('Two-sided pattern used on one side of a TwoSideLayout')
def increment_x(self):
return max(self.top.increment_x(), self.bottom.increment_x())
def increment_y(self):
return max(self.top.increment_y(), self.bottom.increment_y())
def fit_size(self, w, h, unit=MM):
w1, h1 = self.top.fit_size(w, h, unit)
w2, h2 = self.bottom.fit_size(w, h, unit)
if isinstance(self.top, EmptyProtoArea):
if isinstance(self.bottom, EmptyProtoArea):
return w1, h1
return w2, h2
if isinstance(self.bottom, EmptyProtoArea):
return w1, h1
return max(w1, w2), max(h1, h2)
def generate(self, bbox, border_text, keepouts, text_margin, two_sided, unit=MM):
yield from self.top.generate(bbox, border_text, keepouts, text_margin, False, unit)
for obj in self.bottom.generate(bbox, border_text, keepouts, text_margin, False, unit):
obj.flip = not obj.flip
yield obj
def numeric(start=1):
def gen():
nonlocal start
for i in itertools.count(start):
yield str(i)
return gen
def alphabetic(case='upper', alphabet=None):
if case not in ('lower', 'upper'):
raise ValueError('case must be one of "lower" or "upper".')
if alphabet is None:
index = string.ascii_lowercase if case == 'lower' else string.ascii_uppercase
else:
index = alphabet
n = len(index)
def gen():
nonlocal index, n
for i in itertools.count():
if i<n:
yield index[i]
continue
i -= n
if i<n*n:
yield index[i//n] + index[i%n]
continue
i -= n*n
if i<n*n*n:
yield index[i//(n*n)] + index[(i//n)%n] + index[i%n]
else:
raise ValueError(f'row/column index {i} out of range {n**3 + n**2 + n}')
return gen
@dataclass
class BreadboardArea:
drill: float = 0.9
clearance: float = 0.5
signal_trace_width: float = 0.8
power_trace_width: float = 1.5
pitch_x: float = 2.54
pitch_y: float = 2.54
power_rail_pitch: float = 2.54
power_rail_space: float = 2.54
num_power_rails: int = 2
num_holes: int = 5
center_space: float = 5.08
horizontal: bool = True
margin: float = 0
font_size: float = 1.0
font_stroke: float = 0.2
unit: object = MM
def fit_size(self, w, h, unit=MM):
m = unit(self.margin, self.unit)
w = max(0, w-2*m)
h = max(0, h-2*m)
pitch_x = self.pitch_x
pitch_y = self.pitch_y
if self.horizontal:
pitch_x, pitch_y = pitch_y, pitch_x
w_mod = round((w + 5e-7) % unit(pitch_x, self.unit), 6)
h_mod = round((h + 5e-7) % unit(pitch_y, self.unit), 6)
w_fit, h_fit = round(w - w_mod, 6), round(h - h_mod, 6)
return w_fit + 2*m, h_fit + 2*m
@property
def width_across(self):
w = self.pitch_x * self.num_holes * 2 + self.center_space
if self.num_power_rails > 0:
# include one power rail pitch unit for the space between adjacent tiles.
w += 2*self.power_rail_space + (2*self.num_power_rails-1) * self.power_rail_pitch
return w
def increment_x(self):
if self.horizontal:
return self.pitch_y
else:
return self.width_across
def increment_y(self):
if self.horizontal:
return self.width_across
else:
return self.pitch_y
@property
def single_sided(self):
return False
def generate(self, bbox, border_text, keepouts, text_margin, two_sided, unit=MM):
(x, y), (w, h) = self.unit.convert_bounds_from(unit, bbox)
w, h = w-x-self.margin, h-y-self.margin
ox, oy = (y, x) if self.horizontal else (x, y)
signal_ap = CircleAperture(self.signal_trace_width, unit=self.unit)
power_ap = CircleAperture(self.power_trace_width, unit=self.unit)
pad_dia = min(self.pitch_x, self.pitch_y) - self.clearance
tht_pad = THTPad.circle(self.drill, pad_dia)
available_width = h if self.horizontal else w
length_along = w if self.horizontal else h
# Key:
# H - signal pad
# C - center space
# P - power pad
# R - power rail space
pitch_key = {
'H': self.pitch_x,
'C': self.center_space,
'P': self.power_rail_pitch,
'R': self.power_rail_space}
layouts = []
for i in range(self.num_holes):
sig = 'H' * (i+1)
layouts.append(sig)
layouts.append(f'{sig}C{sig}')
for i in range(self.num_power_rails):
pwr = 'P' * (i+1)
layouts.append(f'{pwr}R{sig}C{sig}')
layouts.append(f'{pwr}R{sig}C{sig}R{pwr}')
while len(layouts[-1]) <= available_width // self.pitch_x:
pre = layouts[-1]
for i in range(self.num_holes):
sig = 'H' * (i+1)
layouts.append(f'{pre}R{sig}')
for i in range(self.num_holes):
sig = 'H' * (i+1)
for i in range(self.num_power_rails):
pwr = 'P' * (i+1)
layouts.append(f'{pre}R{sig}C{sig}R{pwr}')
layouts.append(f'{pre}R{sig}R{pwr}')
layouts.append(f'{pre}R{sig}C{sig}')
for i in range(self.num_power_rails):
pwr = 'P' * (i+1)
layouts.append(f'{pre}R{sig}C{sig}R{pwr}')
best_layout, leftover_space = None, None
for layout in layouts:
actual_width = sum(pitch_key[e] for e in layout)
if actual_width <= available_width:
best_layout = layout
leftover_space = available_width - actual_width
if best_layout is None:
return # We don't have enough space to do anything
print(f'Chosen layout: {best_layout} with {leftover_space} left over')
rail_start = {}
rail_end = {}
n_y = round(length_along//self.pitch_y)
for j in range(n_y):
y = oy + self.margin + self.pitch_y*(j + 0.5) + (length_along - (n_y*self.pitch_y))/2
pos_across = ox + self.margin + leftover_space/2
last_e = 'R'
for e, group in itertools.groupby(enumerate(best_layout), key=lambda e: e[1]):
group = list(group)
num = len(group)
local_pitch = pitch_key[e]
points = []
for k, _e in group:
x = pos_across + local_pitch/2
ax, ay = (y, x) if self.horizontal else (x, y)
px, py = (self.pitch_y, local_pitch) if self.horizontal else (local_pitch, self.pitch_y)
if not any(bbox_intersect(ko, ((ax-px/2, ay-py/2), (ax+px/2, ay+py/2))) for ko in keepouts):
points.append((ax, ay))
if e == 'H':
yield Pad(ax, ay, pad_stack=tht_pad, unit=self.unit)
elif e == 'P':
yield Pad(ax, ay, pad_stack=tht_pad, unit=self.unit)
if k not in rail_start:
rail_start[k] = (ax, ay)
rail_end[k] = (ax, ay)
pos_across += local_pitch
if e == 'H':
if len(points) > 1:
yield Trace(self.signal_trace_width, points[0], points[-1], unit=self.unit)
label = f'{j+1}'
if last_e == 'R':
tx, ty = points[0]
if self.horizontal:
ty -= self.pitch_x/2
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'center', 'top', unit=self.unit)
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'center', 'top', unit=self.unit, flip=True)
else:
tx -= self.pitch_x/2
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'right', 'middle', unit=self.unit)
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'right', 'middle', unit=self.unit, flip=True)
else:
tx, ty = points[-1]
if self.horizontal:
ty += self.pitch_x/2
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'center', 'bottom', unit=self.unit)
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'center', 'bottom', unit=self.unit, flip=True)
else:
tx += self.pitch_x/2
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'left', 'middle', unit=self.unit)
yield Text(tx, ty, label, self.font_size, self.font_stroke, 'left', 'middle', unit=self.unit, flip=True)
last_e = e
if self.num_power_rails == 2 and best_layout.count('P') >= 2:
power_rail_labels = ['-', '+'] * best_layout.count('P')
else:
power_rail_labels = [e for _, e in zip(best_layout, alphabetic(alphabet='ZXYWVU')())]
signal_labels = alphabetic()() # yes, twice.
line_ap = CircleAperture(self.power_trace_width, unit=self.unit)
for i, e in enumerate(best_layout):
start = rail_start.get(i)
end = rail_end.get(i)
if e == 'P':
if start not in (None, end):
yield Trace(self.power_trace_width, start, end, unit=self.unit)
le_line = [Line(*start, *end, aperture=line_ap, unit=self.unit)]
yield Graphics(0, 0, top_silk=le_line, bottom_silk=le_line, unit=self.unit)
label = power_rail_labels.pop(0)
elif e == 'H':
label = next(signal_labels)
else:
label = None
if label:
tx1, ty1 = start
tx2, ty2 = end
if self.horizontal:
tx1 -= self.pitch_y/2
tx2 += self.pitch_y/2
yield Text(tx1, ty1, label, self.font_size, self.font_stroke, 'right', 'middle', unit=self.unit)
yield Text(tx1, ty1, label, self.font_size, self.font_stroke, 'right', 'middle', unit=self.unit, flip=True)
yield Text(tx2, ty2, label, self.font_size, self.font_stroke, 'left', 'middle', unit=self.unit)
yield Text(tx2, ty2, label, self.font_size, self.font_stroke, 'left', 'middle', unit=self.unit, flip=True)
else:
ty1 -= self.pitch_y/2
ty2 += self.pitch_y/2
yield Text(tx1, ty1, label, self.font_size, self.font_stroke, 'center', 'top', unit=self.unit)
yield Text(tx1, ty1, label, self.font_size, self.font_stroke, 'center', 'top', unit=self.unit, flip=True)
yield Text(tx2, ty2, label, self.font_size, self.font_stroke, 'center', 'bottom', unit=self.unit)
yield Text(tx2, ty2, label, self.font_size, self.font_stroke, 'center', 'bottom', unit=self.unit, flip=True)
class PatternProtoArea:
def __init__(self, pitch_x, pitch_y=None, obj=None, numbers=True, font_size=None, font_stroke=None, number_x_gen=alphabetic(), number_y_gen=numeric(), interval_x=None, interval_y=None, margin=0, unit=MM):
self.pitch_x = pitch_x
self.pitch_y = pitch_y or pitch_x
self.margin = margin
self.obj = obj
self.unit = unit
self.numbers = numbers
self.font_size = font_size or unit(1.0, MM)
self.font_stroke = font_stroke or unit(0.2, MM)
self.interval_x = interval_x
self.interval_y = interval_y
self.number_x_gen, self.number_y_gen = number_x_gen, number_y_gen
def increment_x(self):
return self.pitch_x
def increment_y(self):
return self.pitch_y
def fit_size(self, w, h, unit=MM):
(min_x, min_y), (max_x, max_y) = self.fit_rect(((0, 0), (max(0, w-2*self.margin), max(0, h-2*self.margin))))
return max_x-min_x + 2*self.margin, max_y-min_y + 2*self.margin
def fit_rect(self, bbox, unit=MM):
(x, y), (w, h) = bbox
w, h = w-x, h-y
w_mod = round((w + 5e-7) % unit(self.pitch_x, self.unit), 6)
h_mod = round((h + 5e-7) % unit(self.pitch_y, self.unit), 6)
w_fit, h_fit = round(w - w_mod, 6), round(h - h_mod, 6)
x = x + (w-w_fit)/2
y = y + (h-h_fit)/2
return (x, y), (x+w_fit, y+h_fit)
def generate(self, bbox, border_text, keepouts, text_margin, two_sided, unit=MM):
(x, y), (w, h) = bbox
w, h = w-x, h-y
n_x = int((w + 0.001)//unit(self.pitch_x, self.unit))
n_y = int((h + 0.001)//unit(self.pitch_y, self.unit))
off_x = (w - n_x*unit(self.pitch_x, self.unit)) / 2
off_y = (h - n_y*unit(self.pitch_y, self.unit)) / 2
if self.numbers:
# Center row/column numbers in available margin. Note the swapped axes below - the Y (row) numbers are
# centered in X direction, and vice versa.
_idx, max_x_num = list(zip(range(n_x), self.number_x_gen()))[-1]
_idx, max_y_num = list(zip(range(n_y), self.number_y_gen()))[-1]
bbox_test_x = Text(0, 0, max_y_num, self.font_size, self.font_stroke, 'left', 'top', unit=self.unit)
bbox_test_y = Text(0, 0, max_x_num, self.font_size, self.font_stroke, 'left', 'top', unit=self.unit)
test_w = abs(bbox_test_x.bounding_box()[1][0] - bbox_test_x.bounding_box()[0][0])
test_h = abs(bbox_test_y.bounding_box()[1][1] - bbox_test_y.bounding_box()[0][1])
text_off_x = max(0, (off_x + text_margin - test_w)) / 2
text_off_y = max(0, (off_y + text_margin - test_h)) / 2
test_w = abs(bbox_test_y.bounding_box()[1][0] - bbox_test_y.bounding_box()[0][0])
test_h = abs(bbox_test_x.bounding_box()[1][1] - bbox_test_x.bounding_box()[0][1])
interval_x, interval_y = self.interval_x, self.interval_y
if interval_x is None:
interval_x = 1 if test_w < 0.8*self.pitch_x else 5
if interval_y is None:
interval_y = 1 if test_h < 0.8*self.pitch_y else 2
for i, lno_i in list(zip(reversed(range(n_y)), self.number_y_gen())):
if i == 0 or i == n_y - 1 or (i+1) % interval_y == 0:
t_y = off_y + y + (n_y - 1 - i + 0.5) * self.pitch_y
if border_text[3]:
t_x = x + off_x - text_off_x
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'right', 'middle', unit=self.unit)
if two_sided:
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'right', 'middle', flip=True, unit=self.unit)
if border_text[1]:
t_x = x + w - off_x + text_off_x
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'left', 'middle', unit=self.unit)
if two_sided:
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'left', 'middle', flip=True, unit=self.unit)
for i, lno_i in zip(range(n_x), self.number_x_gen()):
# We print every interval'th number, as well as the first and the last numbers.
# The complex condition below is to avoid the corner case where interval is larger than 1, and the last
# interval'th number is right next to the last number, and the two could overlap. In this case, we
# suppress the last interval'th number.
if i == 0 or i == n_x - 1 or ((i+1) % interval_x == 0 and (interval_x == 1 or i != n_x-2)):
t_x = off_x + x + (i + 0.5) * self.pitch_x
if border_text[2]:
t_y = y + off_y - text_off_y
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'center', 'top', unit=self.unit)
if two_sided:
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'center', 'top', flip=True, unit=self.unit)
if border_text[0]:
t_y = y + h - off_y + text_off_y
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'center', 'bottom', unit=self.unit)
if two_sided:
yield Text(t_x, t_y, lno_i, self.font_size, self.font_stroke, 'center', 'bottom', flip=True, unit=self.unit)
for j in range(n_y):
for i in range(n_x):
x0 = off_x + x + i*self.pitch_x
y0 = off_y + y + j*self.pitch_y
x1 = x0 + self.pitch_x
y1 = y0 + self.pitch_y
border_n = (j == 0) or any(bbox_intersect(ko, ((x0, y0-self.pitch_y), (x1, y0))) for ko in keepouts)
border_s = (j == n_y-1) or any(bbox_intersect(ko, ((x0, y1), (x1, y1+self.pitch_y))) for ko in keepouts)
border_w = (i == 0) or any(bbox_intersect(ko, ((x0-self.pitch_x, y0), (x0, y1))) for ko in keepouts)
border_e = (i == n_x-1) or any(bbox_intersect(ko, ((x1, y0), (x1+self.pitch_x, y1))) for ko in keepouts)
border = (border_s, border_w, border_n, border_e)
print({
(0, 0, 0, 0): '',
(1, 0, 0, 0): '',
(0, 1, 0, 0): '',
(0, 0, 1, 0): '',
(0, 0, 0, 1): '',
(1, 1, 0, 0): '',
(0, 1, 1, 0): '',
(0, 0, 1, 1): '',
(1, 0, 0, 1): '',
}.get(tuple(map(int, border)), '.'), end=('' if i < n_x-1 else '\n'))
if any(bbox_intersect(ko, ((x0, y0), (x1, y1))) for ko in keepouts):
continue
obj = self.obj
if isinstance(obj, PadStack):
if hasattr(obj, 'grid_variant'):
obj = obj.grid_variant(i, j, border)
if obj is None:
continue
px = self.unit(off_x + x, unit) + (i + 0.5) * self.pitch_x
py = self.unit(off_y + y, unit) + (j + 0.5) * self.pitch_y
yield Pad(px, py, pad_stack=obj, unit=self.unit)
if two_sided and self.single_sided:
yield Pad(px, py, pad_stack=obj, flip=True, unit=self.unit)
continue
elif hasattr(self.obj, 'inst'):
inst = self.obj.inst(i, j, border)
if not inst:
continue
else:
inst = copy(self.obj)
inst.x = inst.unit(off_x + x, unit) + (i + 0.5) * inst.unit(self.pitch_x, self.unit)
inst.y = inst.unit(off_y + y, unit) + (j + 0.5) * inst.unit(self.pitch_y, self.unit)
yield inst
if two_sided and self.single_sided:
inst = copy(inst)
inst.flip = not inst.flip
yield inst
@property
def single_sided(self):
return self.obj.single_sided
class EmptyProtoArea:
def __init__(self, copper_fill=False):
self.copper_fill = copper_fill
def increment_x(self):
return 0
def increment_y(self):
return 0
def fit_size(self, w, h, unit=MM):
return w, h
def generate(self, bbox, border_text, keepouts, text_margin, two_sided, unit=MM):
if self.copper_fill:
(min_x, min_y), (max_x, max_y) = bbox
group = ObjectGroup(0, 0, top_copper=[Region([(min_x, min_y), (max_x, min_y), (max_x, max_y), (min_x, max_y)],
unit=unit, polarity_dark=True)])
if two_sided:
group.bottom_copper = group.top_copper
group.bounding_box = lambda *args, **kwargs: None
yield group
@property
def single_sided(self):
return True
@dataclass(frozen=True, slots=True)
class ManhattanPads(PadStack):
w: float = None
h: float = None
gap: float = 0.2
@property
def single_sided(self):
return True
@property
def apertures(self):
w = self.w
h = self.h or w
p = (w-2*self.gap)/2
q = (h-2*self.gap)/2
small_ap = RectangleAperture(p, q, unit=self.unit)
s = min(w, h) / 2 / math.sqrt(2)
large_ap = RectangleAperture(s, s, unit=self.unit).rotated(math.pi/4)
large_ap_neg = RectangleAperture(s+2*self.gap, s+2*self.gap, unit=self.unit).rotated(math.pi/4)
a = self.gap/2 + p/2
b = self.gap/2 + q/2
for layer in ('copper', 'mask'):
yield PadStackAperture(small_ap, 'top', layer, -a, -b)
yield PadStackAperture(small_ap, 'top', layer, -a, b)
yield PadStackAperture(small_ap, 'top', layer, a, -b)
yield PadStackAperture(small_ap, 'top', layer, a, b)
yield PadStackAperture(large_ap_neg, 'top', layer, 0, 0, invert=True)
yield PadStackAperture(large_ap, 'top', layer, 0, 0)
@dataclass(frozen=True, slots=True)
class RFGroundProto(PadStack):
pitch: float = 2.54
drill: float = 0.9
clearance: float = 0.3
via_drill: float = 0.4
via_dia: float = 0.8
pad_dia: float = None
trace_width: float = None
_: KW_ONLY = None
suppress_via: bool = False
@property
def single_sided(self):
return False
@property
def apertures(self):
unit = self.unit
pitch = self.pitch
trace_width, pad_dia = self.trace_width, self.pad_dia
if pad_dia is None:
if trace_width is None:
trace_width = 0.3
pad_dia = pitch - trace_width - 2*self.clearance
elif trace_width is None:
trace_width = pitch - pad_dia - 2*self.clearance
via_ap = RectangleAperture(self.via_dia, self.via_dia, unit=unit).rotated(math.pi/4)
pad_ap = CircleAperture(pad_dia, unit=unit)
pad_neg_ap = CircleAperture(pad_dia+2*self.clearance, unit=unit)
ground_ap = RectangleAperture(pitch + unit(0.01, MM), pitch + unit(0.01, MM), unit=unit)
pad_drill = ExcellonTool(self.drill, plated=True, unit=unit)
via_drill = ExcellonTool(self.via_drill, plated=True, unit=unit)
for side in 'top', 'bottom':
yield PadStackAperture(ground_ap, side, 'copper')
yield PadStackAperture(pad_neg_ap, side, 'copper', invert=True)
yield PadStackAperture(pad_ap, side, 'copper')
yield PadStackAperture(pad_ap, side, 'mask')
if not self.suppress_via:
yield PadStackAperture(via_ap, side, 'copper', pitch/2, pitch/2)
yield PadStackAperture(via_ap, side, 'mask', pitch/2, pitch/2)
yield PadStackAperture(pad_drill, 'drill', 'plated')
if not self.suppress_via:
yield PadStackAperture(via_drill, 'drill', 'plated', pitch/2, pitch/2)
def grid_variant(self, x, y, border):
border_s, border_w, border_n, border_e = border
if border_e or border_s:
return replace(self, suppress_via=True)
else:
return self
@dataclass(frozen=True, slots=True)
class THTFlowerProto(PadStack):
pitch: float = 2.54
drill: float = 0.9
diameter: float = 2.0
clearance: float = 0.5
border_s: bool = False
border_w: bool = False
border_n: bool = False
border_e: bool = False
@property
def single_sided(self):
return False
@property
def apertures(self):
p = self.diameter / 2
pad_dist_diag = math.sqrt(2) * (self.pitch - p) - self.drill
pad_dist_ortho = 2*self.pitch - self.diameter - self.drill
pad_dia = self.drill + max(0, min(pad_dist_diag, pad_dist_ortho) - self.clearance)
pad = THTPad.circle(self.drill, pad_dia, paste=False, unit=self.unit)
for ox, oy, brd in ((-p, 0, self.border_w), (p, 0, self.border_e), (0, -p, self.border_n), (0, p, self.border_s)):
if not brd:
for stack_ap in pad.apertures:
yield replace(stack_ap, offset_x=ox, offset_y=oy)
middle_ap = CircleAperture(self.diameter, unit=self.unit)
for side in ('top', 'bottom'):
for layer in ('copper', 'mask'):
yield PadStackAperture(middle_ap, side, layer)
def grid_variant(self, x, y, border):
border_s, border_w, border_n, border_e = border
if ((x % 2 == 0) and (y % 2 == 0)) or ((x % 2 == 1) and (y % 2 == 1)):
return replace(self, border_s=border_s, border_w=border_w, border_n=border_n, border_e=border_e)
return None
# def bounding_box(self, unit=MM):
# x, y, rotation = self.abs_pos
# p = self.pitch/2
# return unit.convert_bounds_from(self.unit, ((x-p, y-p), (x+p, y+p)))
class PoweredProto(Graphics):
""" Cell primitive for "powered" THT breadboards. This cell type is based on regular THT pads in a 100 mil grid, but
adds small SMD pads diagonally between the THT pads. These SMD pads are interconnected with traces and vias in such
a way that every second one is inter-linked, forming two fully connected grids. Next to every THT pad you have one
pad of each grid, so this layout is awesome for distributing power throughout the board.
This design is based on one that Yajima Manufacturing Akizuki Denshi, Akihabara's finest electronics store sells for
next to nothing. Sadly, they don't ship internationally and they don't even have an English website, but if you ever
are in Akihabara, Tokyo, Japan I can *highly* recommend a visit. The ones Yajima make are better than what this will
produce since the Yajima ones use a two-colored silkscreen to visually distinguish the two power pad grids.
Links:
Akizuki Denshi product page: https://akizukidenshi.com/catalog/g/gP-07214/
Yajima Manufacturing Corporation website: http://www.yajima-works.co.jp/index.html
"""
@property
def single_sided(self):
return False
def __init__(self, pitch=None, drill=None, clearance=None, power_pad_dia=None, via_size=None, trace_width=None, unit=MM):
super().__init__(0, 0)
self.unit = unit
self.pitch = pitch = pitch or unit(2.54, MM)
self.drill = drill = drill or unit(0.9, MM)
self.clearance = clearance = clearance or unit(0.3, MM)
self.trace_width = trace_width = trace_width or unit(0.3, MM)
self.via_size = via_size = via_size or unit(0.4, MM)
main_pad_dia = pitch - trace_width - 2*clearance
power_pad_dia_max = math.sqrt(2)*pitch - main_pad_dia - 2*clearance
if power_pad_dia is None:
power_pad_dia = power_pad_dia_max - clearance # reduce some more to give the user more room
elif power_pad_dia > power_pad_dia_max:
warnings.warn(f'Power pad diameter {power_pad_dia} > {power_pad_dia_max} violates pad-to-pad clearance')
self.power_pad_dia = power_pad_dia
main_ap = CircleAperture(main_pad_dia, unit=unit)
power_ap = CircleAperture(self.power_pad_dia, unit=unit)
for l in [self.top_copper, self.bottom_copper]:
l.append(Flash(0, 0, aperture=main_ap, unit=unit))
l.append(Flash(-pitch/2, -pitch/2, aperture=power_ap, unit=unit))
l.append(Flash(-pitch/2, pitch/2, aperture=power_ap, unit=unit))
l.append(Flash( pitch/2, -pitch/2, aperture=power_ap, unit=unit))
l.append(Flash( pitch/2, pitch/2, aperture=power_ap, unit=unit))
self.drill_pth.append(Flash(0, 0, ExcellonTool(drill, plated=True, unit=unit), unit=unit))
self.drill_pth.append(Flash(-pitch/2, -pitch/2, ExcellonTool(via_size, plated=True, unit=unit), unit=unit))
self.top_mask = copy(self.top_copper)
self.bottom_mask = copy(self.bottom_copper)
self.line_ap = CircleAperture(trace_width, unit=unit)
self.top_copper.append(Line(-pitch/2, -pitch/2, -pitch/2, pitch/2, aperture=self.line_ap, unit=unit))
self.top_copper.append(Line(pitch/2, -pitch/2, pitch/2, pitch/2, aperture=self.line_ap, unit=unit))
self.bottom_copper.append(Line(-pitch/2, -pitch/2, pitch/2, -pitch/2, aperture=self.line_ap, unit=unit))
self.bottom_copper.append(Line(-pitch/2, pitch/2, pitch/2, pitch/2, aperture=self.line_ap, unit=unit))
def inst(self, x, y, border):
inst = copy(self)
if (x + y) % 2 == 0:
inst.drill_pth = inst.drill_pth[:-1]
c = self.power_pad_dia/2 + self.clearance
p = self.pitch/2
if x == 1:
inst.top_silk = [Line(-p, -p+c, -p, p-c, aperture=self.line_ap, unit=self.unit)]
elif x % 2 == 0:
inst.top_silk = [Line(p, -p+c, p, p-c, aperture=self.line_ap, unit=self.unit)]
if y == 0:
inst.bottom_silk = [Line(-p+c, -p, p-c, -p, aperture=self.line_ap, unit=self.unit)]
elif y % 2 == 1:
inst.bottom_silk = [Line(-p+c, p, p-c, p, aperture=self.line_ap, unit=self.unit)]
return inst
def bounding_box(self, unit=MM):
x, y, rotation, flip = self.abs_pos
p = self.pitch/2
return unit.convert_bounds_from(self.unit, ((x-p, y-p), (x+p, y+p)))
class SpikyProto(ObjectGroup):
""" Cell primitive for the "spiky" protoboard designed by @electroniceel and published on github at the URL below.
This layout has small-ish standard THT pads, but in between these pads it puts a grid of SMD pads that are designed
for easy solder bridging to allow for the construction of traces from solder bridging.
Github URL: https://github.com/electroniceel/protoboard
"""
def __init__(self, pitch=None, drill=None, clearance=None, power_pad_dia=None, via_size=None, trace_width=None, unit=MM):
super().__init__(0, 0, unit=unit)
res = importlib.resources.files(package_data)
self.fp_center = kfp.Footprint.load(res.joinpath('center-pad-spikes.kicad_mod').read_text(encoding='utf-8'))
self.corner_pad = kfp.FootprintInstance(1.27, 1.27, self.fp_center, unit=MM)
self.pad = kfp.Footprint.load(res.joinpath('tht-0.8.kicad_mod').read_text(encoding='utf-8'))
self.center_pad = kfp.FootprintInstance(0, 0, self.pad, unit=MM)
self.fp_between = kfp.Footprint.load(res.joinpath('pad-between-spiked.kicad_mod').read_text(encoding='utf-8'))
self.right_pad = kfp.FootprintInstance(1.27, 0, self.fp_between, unit=MM)
self.top_pad = kfp.FootprintInstance(0, 1.27, self.fp_between, rotation=-math.pi/2, unit=MM)
@property
def objects(self):
return [x for x in (self.center_pad, self.corner_pad, self.right_pad, self.top_pad) if x is not None]
@objects.setter
def objects(self, value):
pass
def inst(self, x, y, border):
border_s, border_w, border_n, border_e = border
inst = copy(self)
if border_e:
inst.corner_pad = inst.right_pad = None
if border_s:
inst.corner_pad = inst.top_pad = None
return inst
@dataclass(frozen=True, slots=True)
class StarburstPad(PadStack):
# Starburst pattern inspired by elecfreaks' "flower" protoboard
pitch_x: float = 2.54
pitch_y: float = 2.54
trace_width_x: float = 1.4
trace_width_y: float = 1.4
solder_clearance: float = 0.4
mask_width: float = 0.5
drill: float = 0.9
annular_ring: float = 1.2
@property
def apertures(self):
var = ParameterExpression
# parameters: [1: pitch_x,
# 2: trace_width_x,
# 3: pitch_y,
# 4: trace_width_y,
# 5: diagonal_clearance,
# 6: annular_ring_width]
starburst_macro = ApertureMacro('STARB', 6, primitives=(
amp.CenterLine(MM, 1, var(1), var(2)),
amp.CenterLine(MM, 1, var(4), var(3)),
amp.VectorLine(MM, 0, var(5), -var(1)/2, -var(3)/2, var(1)/2, var(3)/2),
amp.VectorLine(MM, 0, var(5), var(1)/2, -var(3)/2, -var(1)/2, var(3)/2),
amp.Circle(MM, 1, var(6)),
))
main_ap = ApertureMacroInstance(starburst_macro, (self.pitch_x - self.solder_clearance, # 1
self.trace_width_x, # 2
self.pitch_y - self.solder_clearance, # 3
self.trace_width_y, # 4
self.mask_width, # 5
self.annular_ring), unit=self.unit) # 6
mask_ap = ApertureMacroInstance(starburst_macro, (self.pitch_x, # 1
self.trace_width_x, # 2
self.pitch_y, # 3
self.trace_width_y, # 4
self.mask_width, # 5
self.annular_ring), unit=self.unit) # 6
yield PadStackAperture(main_ap, 'top', 'copper')
yield PadStackAperture(mask_ap, 'top', 'mask')
yield PadStackAperture(main_ap, 'bottom', 'copper')
yield PadStackAperture(mask_ap, 'bottom', 'mask')
drill = ExcellonTool(self.drill, plated=True, unit=self.unit)
yield PadStackAperture(drill, 'drill', 'plated', 0, 0)
class AlioCell(Positioned):
""" Cell primitive for the ALio protoboard designed by arief ibrahim adha and published on hackaday.io at the URL
below. Similar to electroniceel's spiky protoboard, this layout has small-ish standard THT pads, but in between
these pads it puts a grid of SMD pads that are designed for easy solder bridging to allow for the construction of
traces from solder bridging.
Hackaday.io URL: https://hackaday.io/project/28570/
"""
def __init__(self, pitch=None, drill=None, clearance=None, link_pad_width=None, link_trace_width=None, via_size=None, unit=MM):
super().__init__(0, 0, unit=unit)
self.pitch = pitch or unit(2.54, MM)
self.drill = drill or unit(0.9, MM)
self.clearance = clearance or unit(0.3, MM)
self.link_pad_width = link_pad_width or unit(1.1, MM)
self.link_trace_width = link_trace_width or unit(0.5, MM)
self.via_size = via_size or unit(0.4, MM)
self.border_s, self.border_w, self.border_n, self.border_e = False, False, False, False
self.inst_x, self.inst_y = None, None
@property
def single_sided(self):
return False
def inst(self, x, y, border):
inst = copy(self)
inst.border_s, inst.border_w, inst.border_n, inst.border_e = border
inst.inst_x, inst.inst_y = x, y
return inst
def bounding_box(self, unit):
x, y, rotation, flip = self.abs_pos
# FIXME hack
return self.unit.convert_bounds_to(unit, ((x-self.pitch/2, y-self.pitch/2), (x+self.pitch/2, y+self.pitch/2)))
def render(self, layer_stack, cache=None):
x, y, rotation, flip = self.abs_pos
def xf(fe):
fe = copy(fe)
fe.rotate(rotation)
fe.offset(x, y, self.unit)
return fe
var = ParameterExpression
foo = VariableExpression(var(2)/2 - var(1)/2 + var(4))
bar = VariableExpression(var(4)+var(6))
# parameters: [1: total height = pad width, 2: pitch, 3: trace width, 4: corner radius, 5: rotation, 6: clearance]
alio_main_macro = ApertureMacro('ALIOM', 6, primitives=(
amp.CenterLine(MM, 1, var(2)-var(6), var(2)-var(3)-2*var(6), 0, 0, var(5)),
amp.Outline(MM, 0, 5, (
-var(2)/2, -var(2)/2,
-var(2)/2, -(foo-bar),
-foo, -(foo-bar),
-(foo-bar), -foo,
-(foo-bar), -var(2)/2,
-var(2)/2, -var(2)/2,
), var(5)),
amp.Outline(MM, 0, 5, (
-var(2)/2, var(2)/2,
-var(2)/2, (foo-bar),
-foo, (foo-bar),
-(foo-bar), foo,
-(foo-bar), var(2)/2,
-var(2)/2, var(2)/2,
), var(5)),
amp.Outline(MM, 0, 5, (
var(2)/2, -var(2)/2,
var(2)/2, -(foo-bar),
foo, -(foo-bar),
(foo-bar), -foo,
(foo-bar), -var(2)/2,
var(2)/2, -var(2)/2,
), var(5)),
amp.Outline(MM, 0, 5, (
var(2)/2, var(2)/2,
var(2)/2, (foo-bar),
foo, (foo-bar),
(foo-bar), foo,
(foo-bar), var(2)/2,
var(2)/2, var(2)/2,
), var(5)),
amp.Circle(MM, 0, 2*bar, -foo, -foo, var(5)),
amp.Circle(MM, 0, 2*bar, -foo, foo, var(5)),
amp.Circle(MM, 0, 2*bar, foo, -foo, var(5)),
amp.Circle(MM, 0, 2*bar, foo, foo, var(5)),
))
corner_radius = (self.link_pad_width - self.link_trace_width)/3
main_ap = ApertureMacroInstance(alio_main_macro, (self.link_pad_width, # 1
self.pitch, # 2
self.link_trace_width, # 3
corner_radius, # 4
rotation, # 5
self.clearance), unit=MM) # 6
main_ap_90 = ApertureMacroInstance(alio_main_macro, (self.link_pad_width, # 1
self.pitch, # 2
self.link_trace_width, # 3
corner_radius, # 4
rotation-90, # 5
self.clearance), unit=MM) # 6
main_drill = ExcellonTool(self.drill, plated=True, unit=self.unit)
via_drill = ExcellonTool(self.via_size, plated=True, unit=self.unit)
# parameters: [1: total height = pad width, 2: total width, 3: trace width, 4: corner radius, 5: rotation]
alio_macro = ApertureMacro('ALIOP', primitives=(
amp.CenterLine(MM, 1, var(1)-2*var(4), var(1), 0, 0, var(5)),
amp.CenterLine(MM, 1, var(1), var(1)-2*var(4), 0, 0, var(5)),
amp.Circle(MM, 1, 2*var(4), -var(1)/2+var(4), -var(1)/2+var(4), var(5)),
amp.Circle(MM, 1, 2*var(4), -var(1)/2+var(4), var(1)/2-var(4), var(5)),
amp.Circle(MM, 1, 2*var(4), var(1)/2-var(4), -var(1)/2+var(4), var(5)),
amp.Circle(MM, 1, 2*var(4), var(1)/2-var(4), var(1)/2-var(4), var(5)),
amp.CenterLine(MM, 1, var(2), var(3), -var(2)/2 + var(1)/2, 0, var(5)),
))
alio_dark = ApertureMacroInstance(alio_macro, (self.link_pad_width, # 1
self.pitch-self.clearance, # 2
self.link_trace_width, # 3
corner_radius, # 4
rotation), unit=MM) # 5
alio_dark_90 = ApertureMacroInstance(alio_macro, (self.link_pad_width, # 1
self.pitch-self.clearance, # 2
self.link_trace_width, # 3
corner_radius, # 4
rotation+90), unit=MM) # 5
end_pad = RectangleAperture(self.link_trace_width, self.pitch - 2*self.clearance - self.link_pad_width, unit=self.unit)
end_pad_90 = end_pad.rotated(math.pi/2)
# all layers are identical here
for side, use in (('top', 'copper'), ('top', 'mask'), ('bottom', 'copper'), ('bottom', 'mask')):
if side == 'top':
layer_stack[side, use].objects.insert(0, xf(Flash(0, 0, aperture=main_ap, unit=self.unit)))
if not self.border_s and not self.border_e:
layer_stack[side, use].objects.append(xf(Flash(self.pitch/2, self.pitch/2, aperture=alio_dark, unit=self.unit)))
if self.border_e and not self.border_s:
layer_stack[side, use].objects.append(xf(Flash(0, self.pitch/2, aperture=end_pad_90, unit=self.unit)))
else:
layer_stack[side, use].objects.insert(0, xf(Flash(0, 0, aperture=main_ap_90, unit=self.unit)))
if not self.border_e and not self.border_s:
layer_stack[side, use].objects.append(xf(Flash(self.pitch/2, self.pitch/2, aperture=alio_dark_90, unit=self.unit)))
if self.border_s and not self.border_e:
layer_stack[side, use].objects.append(xf(Flash(self.pitch/2, 0, aperture=end_pad, unit=self.unit)))
layer_stack.drill_pth.append(Flash(x, y, aperture=main_drill, unit=self.unit))
if not (self.border_e or self.border_s):
layer_stack.drill_pth.append(xf(Flash(self.pitch/2, self.pitch/2, aperture=via_drill, unit=self.unit)))
def convert_to_mm(value, unit):
unitl = unit.lower()
if unitl == 'mm':
return value
elif unitl == 'cm':
return value*10
elif unitl == 'in':
return value*25.4
elif unitl == 'mil':
return value/1000*25.4
else:
raise ValueError(f'Invalid unit {unit}, allowed units are mm, cm, in, and mil.')
_VALUE_RE = re.compile('([0-9]*\.?[0-9]+)(cm|mm|in|mil|%)')
def eval_value(value, total_length=None):
if not isinstance(value, str):
return None
m = _VALUE_RE.match(value.lower())
number, unit = m.groups()
if unit == '%':
if total_length is None:
raise ValueError('Percentages are not allowed for this value')
return total_length * float(number) / 100
return convert_to_mm(float(number), unit)
def _demo():
#pattern1 = PatternProtoArea(2.54, obj=THTPad.circle(0, 0, 0.9, 1.8, paste=False))
#pattern1 = PatternProtoArea(2.54, 2.54, obj=SpikyProto())
#pattern2 = PatternProtoArea(1.2, 2.0, obj=SMDPad.rect(0, 0, 1.0, 1.8, paste=False))
#pattern3 = PatternProtoArea(2.54, 1.27, obj=SMDPad.rect(0, 0, 2.3, 1.0, paste=False))
#pattern3 = EmptyProtoArea(copper_fill=True)
#stack = TwoSideLayout(pattern2, pattern3)
#pattern2 = PatternProtoArea(2.54, obj=PoweredProto(), margin=1)
#pattern3 = PatternProtoArea(2.54, obj=RFGroundProto())
#stack = PropLayout([pattern2, pattern3], 'h', [0.5, 0.5])
#pattern = PropLayout([pattern1, stack], 'h', [0.5, 0.5])
#pattern = PatternProtoArea(2.54, obj=ManhattanPads(2.54))
#pattern = PatternProtoArea(2.54*1.5, obj=THTFlowerProto())
#pattern = PatternProtoArea(2.54, obj=THTPad.circle(0, 0, 0.9, 1.8, paste=False))
#pattern = PatternProtoArea(2.54, obj=PoweredProto())
pattern = PatternProtoArea(2.54, obj=AlioCell(), margin=2)
pb = ProtoBoard(50, 47, pattern, mounting_hole_dia=3.2, mounting_hole_offset=5)
#pb = ProtoBoard(10, 10, pattern1)
print(pb.pretty_svg())
pb.layer_stack().save_to_directory('/tmp/testdir')
if __name__ == '__main__':
_demo()
#cnt = alphabetic()()
#for _ in range(32):
# for _ in range(26):
# print(f'{next(cnt):>2}', end=' ', file=sys.stderr)
# print(file=sys.stderr)