Update experimental section with results

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jaseg 2024-09-26 18:30:32 +02:00
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@ -264,9 +264,62 @@ To experimentally validate our design with real-world inductors, we produced tes
twisted inductors with winding count $n$ between $1$ and $25$, and twist count ranging from $k=0$ (simple single-sided
spiral inductor) to $k=37$.
\subsection{Inductance and Parasitic Capacitance}
\subsection{Inductance, Q-factor and DC resistance}
\subsection{Self-Resonant Frequency}
We measured inductance and Q-factor of each test coupon using a Keysight U1733C LCR meter at \qty{100}{\kilo\hertz}. We
measured DC resistance using a Keysight 34465A multimeter in four-wire resistance mode. We further determined the
self-resonant frequency of each inductor using a LiteVNA64 handheld vector network analyzer. The results of our
measurements are shown in Table\ \ref{tab_inductor_params}.
We found our inductance approximation to be accurate within \qty{10}{\percent} and our ESR approximation to be accurate
within \qty{20}{\percent} for inductors with three turns or more. For lower turn-count inductors, inductance
measurements are difficult because the small absolute inductances involved are easily disturbed by stray inductances,
and ESR measurements are affected by contact and trace resistance even when measurements are taken in four-wire mode.
In accordance with our design intuition, we found that for high turn count inductors, the doubled trace width that is
afforded by splitting a simple spiral inductor across two PCB layers in any two-layer configuration improves ESR by
approximately a factor of two. Going from a simple single-layer spiral inductor to a simple two-layer spiral inductor
($k=1$), we observe that the resulting inductance decreases by up to \qty{15}{\percent}. We suspect that the main factor
leading to this decrease is radial magnetic flux leakage through the PCB material between the inductor's layers.
Comparing simple two-layer inductors with $k=1$ to the twisted inductors with larger $k$ values that we propose in this
paper, we observe almost identical performance for $k>1$ with decreases of less than \qty{0.5}{\percent} going from
$k=1$ to $k=3$ irrespective of turn count. From these measurements we can conclude that the flux linkage of twisted
inductors almost perfectly matches that of simple two-layer inductors.
Finally, while not particularly relevant for our application, we decided to evaluate the high-frequency performance of
twisted inductors. We found that going from a single-layer spiral inductor to a two-layer spiral inductor decreases the
self-resonant frequency, this effect being more pronounced with higher turn count. Intuitively, this makes sense if we
consider the mechanics of inductor self-resonance. The primary contributor to self resonance, particularly in higher
turn count inductors, is capacitive coupling between the inductor's windings. In a single-layer spiral inductor, this
effect gets partially mitigated since the strongest coupling exists between adjacent windings.
the SRF have a small voltage differential as only a fraction of the inductor's total voltage appears across each
winding. Compared to this, when the inductor is constructed as a simple two-layer inductor with $k=1$, now the start and
end windings of the inductor, which have the highest voltage differential, are located right on top of each other with
the substrate in between. Making things worse, common PCB substrates have a dielectric constant much larger than air
(usually around $4$).
Interestingly, we observe that this decrease in high-frequency performance is counteracted by larger trace pair count
$k$. While our test samples focused on smaller turn counts, we observe an increase from an SRF of
\qty{8.9}{\mega\hertz} for a standard $n=25,k=1$ inductor to \qty{10.6}{\mega\hertz} for $n=25,k=13$.
In conclusion, we observe that twisted inductors \emph{improve} high-frequency performance compared to simple two-layer
inductors while closely matching them in ESR and inductance. While they peform worse than simple single-layer inductors
in high-frequency performance, the increased trace width that two-layer inductors allow for lowers resistive losses by
approximately a factor of four. In applications where resistive losses lead to the choice of a two-layer inductor,
twisted inductors provide improved high-frequency performance at no additional cost and without compromising on other
performance parameters.
\begin{table}
\begin{tabular}{cc|ccc|}
Turn Count $n$&
Trace pair count $k$&
Inductance $L \left[\mu H\right]$&
Q-factor&
DC resistance $R_\text{ESR} \left[\Omega\right]$\\
\end{tabular}
\caption{Inductor sample design parameters and measured characteristics. All inductors have outer diameter
\qty{35}{\milli\meter} and inner diameter \qty{15}{\milli\meter}.}
\end{table}
\subsection{Coupling}