Add related work on old coils, rename trace pair to inversion
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paper/figures/klein-spulen-schwingkreise-korbspule.jpg
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paper/figures/saacke-radiotechnik-3-ledionspule.jpg
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@ -101,6 +101,58 @@ air core inductors that were commonly used in old radio sets.
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\section{Related Work}
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\subsection{A Short Historical Diversion on Basket-Woven Air Coils}
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Since the early days of radio engineering, the parasitic capacitance of inductors has been a point of concern. Going
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back to the early days of wireless telegraphy after the turn of the twentieth century, coils with high inductance were
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needed for the construction of both transmitters and receivers, but the ferrites that would later permit their compact
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construction were still being developed. The ferromagnetic core material of choice back then was laminated iron, which
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was only useful at low frequencies due to eddy current losses. As a result, the inductors in radio circuits of the era
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were constructed as air-core coils. While air core inductors are immune to core saturation, the poor magnetic
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permeability of air leads necessitates many large turns of wire for practical inductance values, which for reasons of
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practicality or leakage inductance often could not be wound in a single layer. Winding an inductor with many turns on
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multiple layers improves compactness and leakage inductance, but in turn gives rise to increased distributed
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capacitance.
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Back then, a number of ways were devised to decrease distributed capacitance in multilayer inductors. These methods can
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be divided into two general categories: Optimizing the connecting order of turns to minimize the voltage differential
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between adjacent turns, and optimizing the winding schema to increase the separation between turns. The main technique
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in the first category concerns winding the turns of a cylindrical multilayer inductor not layer by layer, but instead
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layering them diagonally, effectively connecting adjacent turns in a diagonal zigzag pattern. Then as now, this
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technique was only feasible for winding by hand, and could not be executed reliably by machine.
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\begin{figure}
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\begin{center}
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\subcaptionbox{A honeycomb coil in \textcite{saackeRadiotechnikIIIEmpfanger1926}}{
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\includegraphics[width=\linewidth]{figures/saacke-radiotechnik-3-ledionspule.jpg}}
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\subcaptionbox{A basket-woven coil in \textcite{kleinSpulenUndSchwingungskreise1941}}{
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\includegraphics[width=\linewidth]{figures/klein-spulen-schwingkreise-korbspule.jpg}}
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\end{center}
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\caption{Illustrations of honeycomb and basket-woven coils from the early days of wireless radio.}
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\label{fig_illust_honeycomb_basket}
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\end{figure}
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This lack of a way to wind high frequency inductors with a machine led to the creation of a number of related winding
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schemes that including honeycomb and basket woven coil. Examples of both from contemporary literature are shown in
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Figure\ \ref{fig_illust_honeycomb_basket}. In a honeycomb coil, subsequent winding layers are wound at a criss-cross
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pattern similar to how in sewing, a spool of thread is wound. The characteristic feature of honeycomb coils is that the
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winding machine is adjusted to produce large air gaps between adjacent windings on the same layer. When multiple layers
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like this are stacked, a rhomboid pattern results that is vaguely reminiscent of a honeycomb's structure.
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In basket-woven coils, a mandrel consisting of an odd number of sticks pointing either radially or axially is used, and
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the wire is fed woven between adjacent sticks in an alternating direction. While visually similar to honeycomb coils,
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this winding technique is more suited to homebrew construction and less amenable to mass production by machine. In
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axially basket-woven coils, the mandrel can be pulled out after the coil is finished. Like honeycomb coils, the
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resulting structure can be made mechanically stable with some lacquer, with the turns carrying the layers where they
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cross.
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Both construction techniques apply similar principles to those leading to the improved high-frequency behavior of
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twisted inductors. Interestingly, both honeycomb and basket-woven coils are also governed by the same coprimality
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condition between the number of turns and the number of inversions within each turn that we describe for our twisted
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inductors below, although in contemporary literature, this condition is never explicitly stated.
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\subsection{Twisted Inductors in RFIC Design}
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\subsection{Inductive Wireless Power Transfer in Practice}
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Inductive WPT has been proposed in a large number of scenarios, each of which comese with a set of
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@ -132,8 +184,6 @@ rate of 30 kW, an efficiency improvement of just $0.1\%$ corresponds to a reduct
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Besides the monetary cost of the power lost this way, each small improvement enables a reduction in size of heat sinks
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and other cooling components, which directly translates to a decrease in cost.
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\subsection{Twisted Inductors in RFIC Design}
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\subsection{Basket-Woven Air Coils}
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\subsection{Air-Core Inductors for Inductive Power Transfer}
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\subsection{Ferrite or Iron-Core Inductors for Inductive Power Transfer}
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@ -197,11 +247,11 @@ two core observations:
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radius.
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\end{itemize}
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Combining these two observations, we find that by choosing a number $k$ of top/bottom-layer spiral trace pairs that is
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coprime to the number of total turns of the inductor $n$, we achieve a layout where when we connect all $k$ trace pairs
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Combining these two observations, we find that by choosing a number $k$ of inversions that is coprime to the number of
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total turns of the inductor $n$, we achieve a layout where when we connect all $k$ pairs of top and bottom-layer traces
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in series, the resulting spirals on the top and bottom layers interleave cleanly. Figure\ \ref{fig_nk_interleave_illust}
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shows a layout with $n=3$ turns with both a single trace pair ($k=1$) as in a conventional two-layer inductor, and with
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$k=2$ trace pairs, creating two interleaved spirals on both the top and the bottom layer of the PCB. Figure\
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shows a layout with $n=3$ turns with both a single inversion ($k=1$) as in a conventional two-layer inductor, and with
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$k=2$ inversions, creating two interleaved spirals on both the top and the bottom layer of the PCB. Figure\
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\ref{fig_nk_complex_illust} in Appendix\ \ref{sec_appendix_layout_examples} shows additional layout examples for larger
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values of $n$ and $k$.
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@ -210,7 +260,7 @@ values of $n$ and $k$.
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\includegraphics[width=\linewidth]{figures/nk_interleave_illust.pdf}
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\end{center}
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\caption{single-layer spiral inductor's layout (left), a conventional two-layer planar inductor's layout (middle),
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and a twisted inductor with two trace pairs (right). All three inductors have $n=3$ turns. Traces on the PCB top
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and a twisted inductor with two inversions (right). All three inductors have $n=3$ turns. Traces on the PCB top
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side are shown in red, traces on the bottom side in blue. In the twisted inductor, each layer contains two
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archimedean spirals that interleave at a regular spacing. The four spirals of the inductor are connected in series
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such that they form three total turns.}
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@ -218,8 +268,8 @@ values of $n$ and $k$.
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\end{figure}
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Figure\ \ref{fig_nk_chinese_remainder_illust} illustrates how we arrive at the coprimality requirement. If we plot the
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spiral in polar coordinates on a cartesian plot we observe that for a $n$-turn coil with $k$ trace pairs, the trace
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crosses the $\varphi$ axis once for each trace pair, wrapping around $r$. Likewise, it crosses the $r$ axis once for
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spiral in polar coordinates on a cartesian plot we observe that for a $n$-turn coil with $k$ inversions, the trace
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crosses the $\varphi$ axis once for each inversion, wrapping around $r$. Likewise, it crosses the $r$ axis once for
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each turn of the inductor, wrapping around $\varphi$. Based on this, we can re-label the angular axis in steps from $0$
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to $k$, and re-label the radial axis in steps from $0$ to $n$. Labelling the new angular axis $i$ and the new radial
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axis $j$, in the resulting integer lattice, the trace has slope $1$. We can state the trace's trajectory as a function
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@ -252,11 +302,11 @@ Remainder Theorem, which states that this solution is unique when $k$ and $n$ ar
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The arc length $l$ of a spiral can be calculated from its turn count $n$ and the average of its inner and outer diameter
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$\frac{2 r_1 + 2 r_2}{2}=r_1+r_2$ as $l = n\pi\left(r_1 + r_2\right)$. Since going from a standard inductor to a twisted
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inductor does not change its turn count or dimensions, the combined arc length of all trace pairs of the twisted
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inductor does not change. Twisted inductors require two additional vias per trace pair, which will increase DC
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resistance slightly, but the contribution of these vias will remain small in practical applications since the overall
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number of vias is still no more than a couple per turn, and since each via only bridges the short distance between the
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inductor's layers.
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inductor does not change its turn count or dimensions, the combined arc length of all traces of the twisted inductor
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does not change. Twisted inductors require two additional vias per inversion, which will increase DC resistance
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slightly, but the contribution of these vias will remain small in practical applications since the overall number of
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vias is still no more than a couple per turn, and since each via only bridges the short distance between the inductor's
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layers.
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As a general expression, for a standard or twisted inductor with turn count $n$ and twist count $k$ ($k=0$ for a
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single-layer spiral inductor, and $k=1$ for a standard two-layer spiral inductor), given via resistance $R_\text{via}$
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@ -400,7 +450,7 @@ end windings of the inductor, which have the highest voltage differential, are l
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the substrate in between. Making things worse, common PCB substrates have a dielectric constant much larger than air
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(usually around $4$).
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Interestingly, we observe that this decrease in high-frequency performance is counteracted by larger trace pair count
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Interestingly, we observe that this decrease in high-frequency performance is counteracted by larger inversion count
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$k$. While our test samples focused on smaller turn counts, we observe an increase from an SRF of
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\qty{8.9}{\mega\hertz} for a standard $n=25,k=1$ inductor to \qty{10.6}{\mega\hertz} for $n=25,k=13$.
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@ -414,7 +464,7 @@ performance parameters.
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\begin{table*}
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\begin{tabular}{cc|ccc|}
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Turn Count $n$&
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Trace pair count $k$&
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Inversion count $k$&
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Inductance $L \left[\mu H\right]$&
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Q-factor&
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DC resistance $R_\text{ESR} \left[\Omega\right]$\\
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@ -448,9 +498,9 @@ providing a signal at a \qty{300}{\kilo\hertz} carrier frequency to the primary
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function generator as shown in Figure\ \ref{fig_test_schematic}. We measured both the input and output voltages
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of the coupled inductor pair using Keysight 34465A multimeters in AC RMS mode. The results of these measurements, with
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the voltage ratio between the coupled inductors' input and output voltages graphed across one revolution in Figure\
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\ref{fig_symmetry_3turn_n_twist} for a set of three-turn inductors with multiple trace pair amounts $k$. A plot for a
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set of 10-turn inductors is shown in Figure\ \ref{fig_symmetry_10turn_n_twist} in the Appendix. A key observation here
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is that while the asymmetry in the inductor's field is small, the ripple induced by rotation is considerable. Figure\
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\ref{fig_symmetry_3turn_n_twist} for a set of three-turn inductors with multiple inversion amounts $k$. A plot for a set
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of 10-turn inductors is shown in Figure\ \ref{fig_symmetry_10turn_n_twist} in the Appendix. A key observation here is
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that while the asymmetry in the inductor's field is small, the ripple induced by rotation is considerable. Figure\
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\ref{fig_field_plot_3d} shows a 3D plot of an inductor's coupling. While in the plot the field looks perfectly
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rotationally symmetric, the sharp dropoff with radial offset, equivalent to a large gradient, ``amplifies'' any small
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asymmetry and leads to the ripple voltages we observed, amounting up to several percent of total RMS output voltage.
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@ -488,8 +538,8 @@ across rotations works, with twisted inductors ($k>1$) showing a further improve
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which prove to be better than simple single-layer spiral inductors. As one would expect, this gain is greatest for
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inductors with low turn count, as their turns deviate the furthest from a set of ideal, concentric circles. For the
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our test inductor with an inner diameter of \qty{15}{\milli\meter} and an outer diameter of \qty{35}{\milli\meter},
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$k=3$ trace pairs already provided an improvement over standard configurations, with still better performance observed
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for $k=7$ trace pairs.
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$k=3$ inversions pairs already provided an improvement over standard configurations, with still better performance observed
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for $k=7$ inversions.
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\todo{concrete coupling factor measurements}
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@ -537,7 +587,7 @@ well as the Gerber file format supported by the majority of EDA tools.
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In the measurements we performed on our set of test inductors, we observed that while at the dimensions we chose, a
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twisted inductor has slightly lower inductance by \qty{2.0}{\percent} for $n=2$, or \qty{0.11}{\percent} for $n=25$,
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when compared to a simple two-layer planar spiral inductor, its inductance \emph{increases} with increasing trace pair
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when compared to a simple two-layer planar spiral inductor, its inductance \emph{increases} with increasing inversion
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count $k$. In one of our test coupons with $(n, k)=(25, 37)$, we even measured \emph{higher} inductance compared to a
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simple two-layer planar spiral inductor. We suspect that this increase in inductance is due to the twists of our twisted
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inductor effectively forming the structure of a planar toroidal inductor, with twisted inductors with $k\gg n$
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@ -579,7 +629,7 @@ set of tools for the generation of twisted inductor layouts that we wrote can be
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\begin{center}
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\includegraphics[width=.75\textwidth]{figures/nk_complex_illust.pdf}
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\end{center}
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\caption{Layout examples for a number of combinations of turn count $n$ and trace pair count $k$. Note that in this
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\caption{Layout examples for a number of combinations of turn count $n$ and inversion count $k$. Note that in this
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illustration we chose values for $n$ and $k$ such that all pairs are coprime.}
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\label{fig_nk_complex_illust}
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\end{figure*}
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