gerbolyze/gerbimg.py
2017-11-26 14:38:08 +01:00

265 lines
10 KiB
Python
Executable file

#!/usr/bin/env python3
import subprocess
import zipfile
import tempfile
import os.path as path
import os
import sys
import time
import shutil
import math
import tqdm
import gerber
from gerber.render import GerberCairoContext
import numpy as np
import cv2
def paste_image(
target_gerber:str,
outline_gerber:str,
source_img:np.ndarray,
subtract_gerber:list=[],
extend_overlay_r_mil:float=12,
extend_picture_r_mil:float=2,
status_print=lambda *args:None,
debugdir:str=None):
debugctr = 0
def debugimg(img, name):
nonlocal debugctr
if debugdir:
cv2.imwrite(path.join(debugdir, '{:02d}{}.png'.format(debugctr, name)), img)
debugctr += 1
status_print('Parsing outline gerber')
outline = gerber.loads(outline_gerber)
(minx, maxx), (miny, maxy) = outline.bounds
grbw, grbh = maxx - minx, maxy - miny
status_print(' * outline has offset {}, size {}'.format((minx, miny), (grbw, grbh)))
imgh, imgw = source_img.shape
scale = math.ceil(max(imgw/grbw, imgh/grbh)) # scale is in dpi
status_print(' * source image has size {}, going for scale {}dpi'.format((imgw, imgh), scale))
status_print('Parsing target gerber')
target = gerber.loads(target_gerber)
(tminx, tmaxx), (tminy, tmaxy) = target.bounds
status_print(' * target layer has offset {}, size {}'.format((tminx, tminy), (tmaxx-tminx, tmaxy-tminy)))
with tempfile.TemporaryDirectory() as tmpdir:
img_file = path.join(tmpdir, 'target.png')
status_print('Combining keepout composite')
fg, bg = gerber.render.RenderSettings((1, 1, 1)), gerber.render.RenderSettings((0, 0, 0))
ctx = GerberCairoContext(scale=scale)
status_print(' * outline')
ctx.render_layer(outline, settings=fg, bgsettings=bg)
status_print(' * target layer')
ctx.render_layer(target, settings=fg, bgsettings=bg)
for fn, sub in subtract_gerber:
status_print(' * extra layer', os.path.basename(fn))
layer = gerber.loads(sub)
ctx.render_layer(layer, settings=fg, bgsettings=bg)
status_print('Rendering keepout composite')
ctx.dump(img_file)
original_img = cv2.imread(img_file, cv2.IMREAD_GRAYSCALE)
status_print('Expanding keepout composite')
r = 1+2*max(1, int(extend_overlay_r_mil/1000 * scale))
target_img = cv2.blur(original_img, (r, r))
_, target_img = cv2.threshold(target_img, 255//(1+r), 255, cv2.THRESH_BINARY)
status_print('Thresholding source image')
qr = 1+2*max(1, int(extend_picture_r_mil/1000 * scale))
source_img = source_img[::-1]
_, source_img = cv2.threshold(source_img, 127, 255, cv2.THRESH_BINARY)
debugimg(source_img, 'thresh')
status_print('Padding source image')
tgth, tgtw = target_img.shape
padded_img = np.zeros(shape=target_img.shape, dtype=source_img.dtype)
offx = int((minx-tminx if tminx < minx else 0)*scale)
offy = int((miny-tminy if tminy < miny else 0)*scale)
offx += int(grbw*scale - imgw) // 2
offy += int(grbh*scale - imgh) // 2
endx, endy = min(offx+imgw, tgtw), min(offy+imgh, tgth)
print('off', (offx, offy), 'end', (endx, endy), 'img', (imgw, imgh), 'tgt', (tgtw, tgth))
padded_img[offy:endy, offx:endx] = source_img[:endy-offy, :endx-offx]
debugimg(padded_img, 'padded')
debugimg(target_img, 'target')
status_print('Masking source image')
out_img = (np.multiply((padded_img/255.0), (target_img/255.0) * -1 + 1) * 255).astype(np.uint8)
debugimg(out_img, 'multiplied')
status_print('Calculating contour lines')
plot_contours(out_img,
target,
offx=(0, 0),
scale=scale,
status_print=lambda *args: status_print(' ', *args))
status_print('Generating output gerber')
from gerber.render import rs274x_backend
ctx = rs274x_backend.Rs274xContext(target.settings)
target.render(ctx)
out = ctx.dump().getvalue()
status_print('Done.')
return out
def plot_contours(
img:np.ndarray,
layer:gerber.rs274x.GerberFile,
offx:tuple,
scale:float,
debug=lambda *args:None,
status_print=lambda *args:None):
imgh, imgw = img.shape
# Extract contours
status_print('Extracting contours')
img_cont_out, contours, hierarchy = cv2.findContours(img, cv2.RETR_TREE, cv2.CHAIN_APPROX_TC89_KCOS)
aperture = list(layer.apertures)[0]
from gerber.primitives import Line, Region
status_print('offx', offx, 'scale', scale)
xbias, ybias = offx
def map(coord):
x, y = coord
return (x/scale + xbias, y/scale + ybias)
def contour_lines(c):
return [ Line(map(start), map(end), aperture, level_polarity='dark', units=layer.settings.units)
for start, end in zip(c, np.vstack((c[1:], c[:1]))) ]
done = []
process_stack = [-1]
next_process_stack = []
parents = [ (i, first_child != -1, parent) for i, (_1, _2, first_child, parent) in enumerate(hierarchy[0]) ]
is_dark = True
status_print('Converting contours to gerber primitives')
with tqdm.tqdm(total=len(contours)) as progress:
while len(done) != len(contours):
for i, has_children, parent in parents[:]:
if parent in process_stack:
contour = contours[i]
polarity = 'dark' if is_dark else 'clear'
debug('rendering {} with parent {} as {} with {} vertices'.format(i, parent, polarity, len(contour)))
debug('process_stack is', process_stack)
debug()
layer.primitives.append(Region(contour_lines(contour[:,0]), level_polarity=polarity, units=layer.settings.units))
if has_children:
next_process_stack.append(i)
done.append(i)
parents.remove((i, has_children, parent))
progress.update(1)
debug('skipping to next level')
process_stack, next_process_stack = next_process_stack, []
is_dark = not is_dark
debug('done', done)
# Utility foo
# ===========
def find_gerber_in_dir(dir_path, file_or_ext):
lname = path.join(dir_path, file_or_ext)
if path.isfile(lname):
with open(lname, 'r') as f:
return lname, f.read()
contents = os.listdir(dir_path)
exts = file_or_ext.split(',')
for entry in contents:
if any(entry.lower().endswith(ext.lower()) for ext in exts):
lname = path.join(dir_path, entry)
if not path.isfile(lname):
continue
with open(lname, 'r') as f:
return lname, f.read()
raise ValueError('Cannot find file or suffix "{}" in dir {}'.format(file_or_ext, dir_path))
def find_gerber_in_zip(zip_path, file_or_ext):
with zipfile.ZeipFile(zip_path, 'r') as lezip:
nlist = [ item.filename for item in zipin.infolist() ]
if file_or_ext in nlist:
return file_or_ext, lezip.read(file_or_ext)
exts = file_or_ext.split(',')
for n in nlist:
if any(n.lower().endswith(ext.lower()) for ext in exts):
return n, lezip.read(n)
raise ValueError('Cannot find file or suffix "{}" in zip {}'.format(file_or_ext, dir_path))
def replace_file_in_zip(zip_path, filename, contents):
with tempfile.TemporaryDirectory() as tmpdir:
tempname = path.join(tmpdir, 'out.zip')
with zipfile.ZipFile(zip_path, 'r') as zipin, zipfile.ZipFile(tempname, 'w') as zipout:
for item in zipin.infolist():
if item.filename != filename:
zipout.writestr(item, zipin.read(item.filename))
zipout.writestr(filename, contents)
shutil.move(tempname, zip_path)
def paste_image_file(zip_or_dir, target, outline, source_img, subtract=[], status_print=lambda *args:None, debugdir=None):
if path.isdir(zip_or_dir):
tname, target = find_gerber_in_dir(zip_or_dir, target)
status_print('Target layer file {}'.format(os.path.basename(tname)))
oname, outline = find_gerber_in_dir(zip_or_dir, outline)
status_print('Outline layer file {}'.format(os.path.basename(oname)))
subtract = [ (fn, layer) for fn, layer in (find_gerber_in_dir(zip_or_dir, elem) for elem in subtract) ]
out = paste_image(target, outline, source_img, subtract, debugdir=debugdir, status_print=status_print)
if not tname.endswith('.bak'):
shutil.copy(tname, tname+'.bak')
with open(tname, 'w') as f:
f.write(out)
else:
with open(tname[:-4], 'w') as f:
f.write(out)
elif zipfile.is_zipfile(zip_or_dir):
_fn, outline = find_gerber_in_zip(zip_or_dir, outline)
subtract = [ (fn, layer) for fn, layer in (find_gerber_in_zip(zip_or_dir, elem) for elem in subtract) ]
out = paste_image(target, outline, source_img, subtract, debugdir=debugdir, status_print=status_print)
replace_file_in_zip(zip_or_dir, tname, out)
else:
raise ValueError('{} does not look like either a folder or a zip file')
# Command line interface
# ======================
if __name__ == '__main__':
import argparse
parser = argparse.ArgumentParser()
parser.add_argument('-b', '--bottom', action='store_true', help='Default to bottom layer file names')
parser.add_argument('-t', '--target', help='Target layer. Filename or extension in target folder/zip')
parser.add_argument('-s', '--subtract', nargs='*', help='Layer to subtract. Filename or extension in target folder/zip')
parser.add_argument('-o', '--outline', default='.GKO,.GM1', help='Target outline layer. Filename or extension in target folder/zip')
parser.add_argument('-d', '--debug', type=str, help='Directory to place debug files into')
parser.add_argument('zip_or_dir', default='.', nargs='?', help='Optional folder or zip with target files')
parser.add_argument('source', help='Source image')
args = parser.parse_args()
if not args.target:
args.target = '.GBO.bak,.GBO' if args.bottom else '.GTO.bak,.GTO'
if not args.subtract:
args.subtract = ['.GBS', '.TXT'] if args.bottom else ['.GTS', '.TXT']
source_img = cv2.imread(args.source, cv2.IMREAD_GRAYSCALE)
paste_image_file(
args.zip_or_dir,
args.target,
args.outline,
source_img,
args.subtract,
status_print=lambda *args: print(*args, flush=True),
debugdir=args.debug)